汽车零部件产品质量要求-中英对照
组成件需要经过指定的核准和测试（见以下章节部分）。确保测试的结果符合附录中指定型号的规格和参数要求。
2.1
测试环境（针对那些没有特别说明的测试）
温度： 23±5℃
大气压力： 860-1060mbar
相对湿度： 45-70%
2.2
肉眼检测
2.2.1
塑料件
零件不得出现裂痕、凹陷、破裂、划痕、锐利的边缘、附着物、条纹和变形，或者别的可能影响外观以及影响操作、安装的缺陷。
耦合部分不得出现变形、偏差、不完整等现象，万一出现将极有可能影响到密封的效果。
2.2.2
金属件
零件不得出现裂痕、凹陷、内外面的锈痕、划痕、或者锐利的边缘，可能会影响到安装程序中的操作性。
2.3
尺寸和公差
符合指定的图纸要求
2.4
无论是材料和加工程序都不得出现任何形式的危险现象
请参考采购说明9.01102（供应质量）
2.5
标记
每个零件都必须在相关的图纸上清楚明确的作出参数标记，标记不可涂改：
- 字母与数字相结合的供应商编号（参照标准07610）；
- 生产日期（参照标准0.00013）；
- 循环原材料的商标，如果有的话（参照标准07416）；
- 标注在图纸上的任何别的要求。
2.6
材料
符合O形圈润滑类型有关图纸和标记的要求（如果有相应的提供），
2.7
表面涂层
符合图纸的要求
2.8
供应状况
指定相关部门负责协商供应商，以便于找到最佳的耦合连接件供应，并且符合指定的要求。
2.9
服务条款
备注：除了那些特殊的情况，所有的测试都必须执行，包括所有的活栓件、塑料/铝制实验用模型件，尺寸需要符合指定的图纸要求。
2.9.1
泄漏测试
环境温度条件下
2.9.1.1.1
连接雌耦合接头和活栓，插入直到停止为止。
2.9.1.1.2
将活栓或者雌耦合接头连接到注有压力的空气管道中。
2.9.1.1.3
将紧固耦合连接件的另一端口用一个特殊的工具堵上
2.9.1.1.4
将集合件完全浸入到槽罐内
2.9.1.1.5
加压，充注空气，500kpa的压力下保持5分钟（相对单位为5bars）
2.9.1.1.6
在此期间，检查是否与规格说明参数表格一致。
2.9.1.2
在低温条件下
2.9.1.2.1
将章节§2.9.1.1内的集合件安置在一个物候试验箱
2.9.1.2.2
将温度设置在-30±2℃
2.9.1.2.3
在以上提及的条件下保持2个小时
页码 8/22
变更
2.9.1.2.4
加压，充注空气，250kpa的压力下保持5分钟（相对单位为2.5bars）
2.9.1.2.5
在此期间，检查是否与规格说明参数表格一致
2.9.1.3
在高温条件下
2.9.1.3.1
将章节2.9.1.1集合件放入物候试验箱
2.9.1.3.2
将温度设置到90±2℃
2.9.1.3.3
在以上提及的条件下保持2个小时
2.9.1.3.4
加压，充注空气，500kpa的压力下保持5分钟（相对单位为5bars）
2.9.1.3.5
在此期间，检查是否与规格说明参数表格一致
2.9.1.4
负载边缘载荷
2.9.1.4.1
将雌头连接件连接到雄头固定器，确保固定位置准确。
2.9.1.4.2
加压，充注空气，在200kpa的压力下保持5分钟（相对压力2bars）
Fiat Auto 页码 9/22 9.02245
变更
2.9.1.4.3
将负荷呈放射状充注到管道中（垂直于雌头喷口），请参考以下表格内的标注：
喷口的外径（mm） 边缘负荷
最大20 20
＞20 30
2.9.1.4.4
在此期间，检查是否与规格说明参数表格一致
2.9.1.4.5
对于那些单口直通式耦合连接件，从章节2.9.1.4.3到章节2.9.1.4.4重复操作（放射负荷方向移动90°）
2.9.1.5
负压状态
2.9.1.5.1
将全套管道耦合连接装置安装到长条形且配置有真空泵和压力微分测量计或者微分传感器的固定装置上。
2.9.1.5.2
安装容器间的活栓，以及测试件
2.9.1.5.3
建立一个10Kpa绝对真空度（0.1bars）
2.9.1.5.4
关闭活栓
2.9.1.5.5
在此期间，检查是否与规格说明参数表格一致
2.9.2
连接/断开力
此测试要求活栓可配置有最大的公差
2.9.2.1
测试件符合供应要求，无须任何额外的润滑
2.9.2.2
遵照以下的步骤执行连接测试：
2.9.2.3
将活栓或者雌头耦合连接件牢牢地安装到测试设备上。
Fiat Auto 页码 10/22 9.02245
变更
2.9.2.4
将测试雌头耦合连接件或者提前脱脂过的活栓以50±2.5mm/分钟的速度插入，一直到停止为止。
注意：活栓的轴向需要和雌头耦合件配合好，且紧固装置有效。
2.9.2.5
使用测力计测量连接的力量，检查是否符合参数表格内的要求
2.9.2.6
连接断开测试请参照如下：
2.9.2.7
抑制紧固系统，使测力计保持一个50±2.5mm/分钟的速度
2.9.2.8
使用测力计测量连接断裂的力量，并且检查是否符合参数表格内的要求
2.9.3
结构的抗扭强度
仅仅应用于成角状的耦合连接器
2.9.3.1
按照附录4中的配合面图纸，使用一定的设备复制参考连接件，可应用于车辆。
2.9.3.2
将紧固耦合连接器正确地安装到以上提及的设备中，一直到完全钩住牢固为止。
2.9.3.3
然后应用一个相应的紧固扭矩（单位8Nm的轴）
2.9.3.4
检查是否符合参数表格内的要求
2.9.4
固定性
配置最小公差的活栓需要应用于此项测试
2.9.4.1
将活栓连接到雌头耦合件上，一直到停止为止。确保紧固件已经完全钩住。雌头耦合连接件或者活栓牢固地连接到测试设备。
2.9.4.2
在相同的轴向上，给活栓或者雌头耦合连接件应用一个拉伸载荷，速率范围从50mm/分钟到5mm/分钟，一直到完全断裂。
2.9.4.3
使用测力计测量抽取力量，检查是否符合参数表格内注明的要求。
2
PRODUCT QUALIFICATION REQUIREMENTS
Subject the components to the checks and tests specified in the paragraphs below. Make sure test
results comply with the values/limits prescribed on the annexed type-specific Specifications Data
Sheet.
2.1
Test Environment (if not otherwise specified)
Temperature: 23 ± 5°C
Atmospheric pressure: 860 to 1060 mbar
Relative humidity: 45 to 70 %
2.2
Visual inspection
2.2.1
Plastic parts
The parts must be free from splits, dents, breaks, cutting or pointed parts, burrs, stripes, sucks, or any
other defect that can compromise aesthetics, operation and installation.
The coupling zone has not to show sucks. Deflections, incompleteness, etc., which might affect the
part sealing.
2.2.2
Metallic parts
Parts must be free from splits, dents, inner and outer oxidations, cutting or pointed parts, which might
affect the part good operation during installation.
2.3
Dimensions and tolerances
Compliance with the specific drawing.
2.4
No materials, nor processes, even harmful
According to the Procurement Specification 9.01102 (Quality of supplies).
2.5
Marking
Each component shall bear in a clear and indelible manner, in the area indicated on the drawing:
- alphanumeric code of Supplier (according to standard 07610);
- manufacturing date (according to standard 0.00013);
- the material recycling trademark, if any (according to standard 07416);
- any other requirement indicated in the drawing.
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9.02245
C O N F I D E N T I A L
THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THE THIRD PARTIES
WITHOUT PRIOR WRITTEN CONSENT BY FIAT AUTO S.P.A. IN CASE OF DISPUTE
THE ONLY VALID REFERENCE IS THE ORIGINAL ITALIAN EDITION
2.6
Materials
Compliance to the drawing and indication, if provided, of the O-ring lubricant typology.
2.7
Surface coverings
Compliance with drawing.
2.8
Supply status
The appointed departments have to agree upon with Suppliers to find the best solution for the supply
of couplings, according to the specific needs.
2.9
Service characteristics
NOTE: apart from special cases, all tests have to be carried out using, as far as the tap is concerned,
special mock-ups made of plastic/aluminum, whose dimensions comply with the specific
drawing.
2.9.1
Leak test
The use of taps realized with the minimum tolerances is required for the following tests.
2.9.1.1
At environmental temperature
2.9.1.1.1
Connect the female coupling to the tap, inserting it until it stops.
2.9.1.1.2
Connect the tap or the female coupling to the compressed air line.
2.9.1.1.3
Plug the other end of the fast coupling with a special tool.
2.9.1.1.4
Immerse the assembly completely into the tank.
2.9.1.1.5
Pressurize, by inputting air and stabilize for 5 minutes at 500 kPa pressure (5 relative bars).
2.9.1.1.6
During this period, check the compliance to prescriptions indicated in the specification data sheet.
2.9.1.2
At low temperature
2.9.1.2.1
Position the assembly of paragraph § 2.9.1.1 in a climatic chamber.
2.9.1.2.2
Set temperature to –30 ± 2°C.
2.9.1.2.3
Stabilize with the above mentioned conditions for about 2h
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9.02245
C O N F I D E N T I A L
THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THE THIRD PARTIES
WITHOUT PRIOR WRITTEN CONSENT BY FIAT AUTO S.P.A. IN CASE OF DISPUTE
THE ONLY VALID REFERENCE IS THE ORIGINAL ITALIAN EDITION
2.9.1.2.4
Pressurize, by inputting air and stabilize for 5 minutes at 250 kPa pressure (2.5 relative bars).
2.9.1.2.5
During this period, check the compliance to prescriptions indicated in the specification data sheet.
2.9.1.3
At high temperature
2.9.1.3.1
Keep the assembly of paragraph 2.9.1.1 inside the climatic chamber.
2.9.1.3.2
Set temperature to 90 ± 2°C.
2.9.1.3.3
Stabilize with the above mentioned conditions for about 2h
2.9.1.3.4
Pressurize, by inputting air and stabilize for 5 minutes at 500 kPa pressure (5 relative bars).
2.9.1.3.5
During this period, check the compliance to prescriptions indicated in the specification data sheet.
2.9.1.4
With side load
2.9.1.4.1
Connect the female coupling to the male holder making sure that the same equipment is anchored
correctly.
0 100 mm
LOAD
LOAD
AIR INLET
AIR INLET
100 mm
FAST COUPLING
2.9.1.4.2
Pressurize, by inputting air and stabilize for 5 minutes at 200 kPa pressure (2 relative bars).
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9.02245
C O N F I D E N T I A L
THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THE THIRD PARTIES
WITHOUT PRIOR WRITTEN CONSENT BY FIAT AUTO S.P.A. IN CASE OF DISPUTE
THE ONLY VALID REFERENCE IS THE ORIGINAL ITALIAN EDITION
2.9.1.4.3
Apply the load radially to pipe (perpendicularly to the female spout) according to indications of the
following table.
External diameter of tap [mm] Side load [N]
up to 20 20
> 20 30
2.9.1.4.4
During this period, check the compliance to prescriptions indicated in the specification data sheet.
2.9.1.4.5
In case of straight couplings, repeat operations from paragraph 2.9.1.4.3 to paragraph 2.9.1.4.4
moving the radial load direction of 90°.
2.9.1.5
In depression
2.9.1.5.1
Assembly the complete fast coupling of the pipe and/or component on a special bench equipped with
a vacuum pump, a differential pressure gauge or differential transducer and a 10 l tank.
2.9.1.5.2
Assemble an on/off tap between the tank and the test piece being tested.
2.9.1.5.3
Create an absolute 10 Kpa depression (0.1 absolute bars).
2.9.1.5.4
Close the tap.
2.9.1.5.5
During this period, check the compliance to prescriptions indicated in the specification data sheet.
2.9.2
Connection and disconnection force
The use of taps realized with the maximum tolerances is required for this test.
2.9.2.1
Use test pieces complying with the supply status, without any further lubrication.
2.9.2.2
To carry out the connecting test, do the following:
2.9.2.3
Fasten stiffly the tap or the female coupling to the test equipment.
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9.02245
C O N F I D E N T I A L
THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THE THIRD PARTIES
WITHOUT PRIOR WRITTEN CONSENT BY FIAT AUTO S.P.A. IN CASE OF DISPUTE
THE ONLY VALID REFERENCE IS THE ORIGINAL ITALIAN EDITION
2.9.2.4
Insert the female coupling being tested or the previously degreased tap at 50 ± 2.5 mm/min speed
until it stops.
NB: the tap has to be kept axial with the female coupling, the fastening system has to be active.
2.9.2.5
By means of dynamometer measure the connecting force and check the compliance with prescriptions
indicated in the specification data sheet.
2.9.2.6
To carry out the disconnecting test, do the following:
2.9.2.7
Inhibit the fastening system and activate the dynamometer at 50 ± 2.5 mm/min speed.
2.9.2.8
By means of dynamometer measure the disconnecting force and check the compliance with
prescriptions indicated in the specification data sheet.
2.9.3
Torsional structural strength
To be carried out only on angular objectivation couplings
2.9.3.1
Use an equipment reproducing the reference unions according to the interface drawing in Annex 4,
which are provided for application on vehicle.
2.9.3.2
Install correctly the fast coupling in the above mentioned equipment until it hooks completely.
2.9.3.3
Then apply a torsional torque as regards the 8 Nm union axis.
2.9.3.4
Check the compliance to prescriptions indicated in the specification data sheet.
2.9.4
Resistance to extraction
The use of taps realized with the minimum tolerances is required for this test.
2.9.4.1
Connect the tap onto the female coupling until it stops and make sure that the fastening system is
correctly hooked. Fasten firmly the female coupling or the tap to the test equipment.
2.9.4.2
Apply a tensile load to the tap or to the female junction in the same direction as its axis at a speed
ranging between 50 and 5 mm/min until getting the complete separation.
2.9.4.3
By means of dynamometer measure the extraction force and check the compliance with prescriptions
indicated in the specification data sheet.
2012.12.30