管阀混凝土泵说明书翻译-中英对照
序 言
欢迎您使用我公司的HBT6013液控“S”管阀混凝土泵，使用前请认真阅读此使用说明书。
混凝土泵正越来越广泛地应用在建筑、交通、能源等基础设施建设中，它对保证工程质量、提高施工速度起着十分重要的作用。
科尼乐重工有限公司吸收世界各国混凝土泵的先进技术，自行设计、制造的HBT6013混凝土泵，选用国际先进的液压组件，单回路、全液控的液压系统，具有结构合理、技术先进、性能优良及可靠性高等优点，是施工单位理想选择设备。
本说明书详细介绍了混凝土泵的原理、结构、安全操作、维护保养及泵送混凝土的有关知识，操作人员在操作前必须仔细阅读和理解，以便正确使用和保养。
为保证泵机性能，请使用我公司提供的原厂配件，任何代用品及仿制品可能导致泵机严重损坏，对此我公司概不负责。
在保证泵机性能和可靠性前提下，我公司对产品会不断改进，本册所提供的机器轮廓图、油路图、电路图、部件图仅供维修参考，所更改部分不另行通知。
目 录
1． HBT6013混凝土输送泵主要组成部分 …………………1
2． 主要技术参数………………………………………………2
3． 安全操作规程………………………………………………3
4． 混凝土输送泵泵送原理……………………………………6
5． 液压系统……………………………………………………8
6． 润滑系统……………………………………………………11
7． 电气系统……………………………………………………12
8． 各操纵按钮、手柄及表盘…………………………………14
9． 混凝土输送泵的使用 ………………………………………15
10． 砼泵常见故障排除…………………………………………29
附录1、推荐使用的液压油………………………………………33
附录2、推荐使用的润滑脂………………………………………33
附录3、液压系统原理图…………………………………………34
附录4、电气原理图………………………………………………35
附录5、泵送混凝土基本知识……………………………………36
2．主要技术参数
参数名称 单位 参数
混
凝
土
泵 最大理论混凝土输送量 m3/h 60(低压) 36(高压)
混凝土输送压力 Mpa 6.8(低压) 13(高压)
最高泵送频率 次/min 21 13
分配阀形式 S管阀
混凝土缸规格：缸径×行程 mm 200×1600
料斗容积 L 600
出料口直径 mm 150
上料高度 mm 1400
动
力
系
统 电机型号 Y280M-4 B35
电机功率 kw 90
额定电压 v ～380
额定转速 r/min 1480
液
压
系
统 液压油路形式 开式回路
泵送系统油压（安全阀设定值） Mpa 32
搅拌系统油压（安全阀设定值） Mpa 14
最高搅拌转速 r/min 23
液压油箱容积 L 400
其
它
参
数 散热器风扇电机功率 W 370
风扇转速 r/min 1400
允许最大骨料粒径 mm 卵石50，碎石40
混凝土输送管内径 mm φ125/φ150
外形（长×宽×高） 拖运状态 mm 5640×1840×2160
总质量 ㎏ 6000
Preface
Welcome to use the HBT6013 hydraulic control "S" type valve concrete pump of our company, please carefully read the User's Manual before using.
The concrete pump now is widely used in construction, transportation, energy and other infrastructure construction. And it plays an important role in improving the project quality and accelerating the construction.
Co-nele Heavy Industry Co., Ltd., based on the absorption of world advanced technologies on concrete pump, independently design and manufacture the HBT6013 concrete pump, for which the internationally advanced hydraulic components, the single loop and the full hydraulic-control hydraulic system are applied, equipping with a reasonable structure, advanced technologies, excellent performances and high reliability as well as other advantages, therefore, it is the ideal equipment for construction units.
The User's Manual describes in detail the knowledge of the concrete pump on its principle, structure, safe operation, maintenance and pumping concrete. The operators should carefully read and understand the above knowledge before the operation to ensure the proper use and maintenance.
To guarantee the pump performance, please use the original accessories of our company. For the use of any substitutes and imitations that will lead to serious damage to pump machine, our company should not be responsible.
On the premise of guaranteeing the pump performance and reliability, our company will continue to upgrade the product. The machine outline, the oil piping chart, the circuit diagram and the component diagram provided in the User's Manual are for the maintenance reference. Parts are subject to change without notice.
Table of Contents
1． Major Components of the HBT6013 Concrete Pump…………………………………………………………1
2． Main Technical Parameters…………………………………2
3． Safety Operation Regulations………………………………3
4． Pumping Principle of the Concrete Pump……………………6.
5． Hydraulic System……………………………………………8
6． Lubrication System…………………………………………11
7． Electrical System……………………………………………12
8． Control Buttons, Handles and Dials…………………………14
9． The Use of the Concrete Pump………………………………15
10． Common Troubleshooting of the Concrete Pump……………29
Appendix 1. Recommended Hydraulic Oil…………………………33
Appendix 2. Recommended Grease…………………………………33
Appendix 3. Principle of the Hydraulic System……………………34
Appendix 4. Electrical Schematic Diagram…………………………35
Appendix 5. Basic Knowledge on Pumping Concrete………………36
2. Main Technical Parameters
Parameter Names Unit Parameters
Concrete Pump Maximum Theoretical Concrete Output m3/h 60(Low Pressure) 36(High Pressure)
Concrete Conveying Pressure Mpa 6.8(Low Pressure) 13(High Pressure)
Maximum Pumping Frequency Time/min 21 13
Distributing Valve Form S-type Valve
Concrete Cylinder Specification: Bore and Stroke mm 200×1600
Hopper Capacity L 600
Discharge Hole Diameter mm 150
Feeding Height mm 1400
Dynamical System Motor Model Y280M-4 B35
Motor Power kw 90
Rated Voltage v ～380
Rated Speed r/min 1480
Hydraulic System Hydraulic Circuit Form Open Circuit
Oil pressure of the Pumping System (Settings of the Safety Valve) Mpa 32
Oil pressure of the Mixing System (Settings of the Safety Valve) Mpa 14
Maximum Mixing Speed r/min 23
Dimension of the Hydraulic Reservoir L 400
Other
Parameter Motor Power of the Radiator Fan W 370
Fan Speed r/min 1400
Allowable Maximum Aggregate Size mm Gravel 50, Crushed Stone 40
Inner Diameter of the Concrete Conveying Pipe mm φ125/φ150
Overall Dimension (L*W*H) Transit Condition mm 5640×1840×2160
Total Weight ㎏ 6000
2013.4.24