FLENDER传动装置维护和修理的说明-中英对照
10.2.1充油和油料冲洗操作
注意！ 不同类型的油料不允许混合在一起。
注意事项： 油料种类
-矿物油（CLP 油料符合DIN51517/3）
-规定碱基特异性的综合油料（PGLP-OI）
油料类型，油粘度以及要求的油料数量的规定必须在铭牌上标明。（参见3.1）
注意！ 充油和油料冲洗
如果和以前使用的油料类型相同，继续使用该油料。
如果需要使用一种新型的油料，只允许使用该类型油料。
注意事项： 高粘度的油料必须事先进行预热，油料在装置停车后，在齿轮传动装置还处于温热状态时，必须全部抽干。
● 通过关闭驱动装置，关闭齿轮传动装置。
确保驱动装置安全运行，避免意外启动事件的发生，在铭牌上标明相关的注意事项。
● 将相关的收集容器安放在齿轮传动装置放油塞的下方。
● 松开装置机架上方的孔塞。
● 松开放油塞将油料注入容器内。
存在有热油料烫伤的危险，佩带好防护手套。
● 拧紧放油塞
注意事项： 检查密封环状况，如果有必要使用全新的密封环。
● 参见7.1.4的要求注入润滑油。
● 拧紧装置机架上方的孔塞。
10.2.2 对驱动装置上的防摩擦轴承进行再润滑。
尺寸超过160的电动机都要求进行再润滑。
润滑的周期为一年或装置在50℃的条件下，运行4000个小时。该温度是在装置机架靠近轴承点的位置测量的；
注意事项： 在温度超过50℃的条件下，在温度每升高15K，润滑的周期必须比原定的要少一半。
注意！ 在进行再润滑的时候不允许对含有不同皂基的油脂进行混合。
通过滑脂枪的喷口，将注入油脂到轴承点，参见10.3润滑油脂的使用。
注意事项： 在附近没有其它润滑点的情况下，在每个润滑点注入50g的油脂。
75
10.2.3 清理孔塞
在粉尘层沉积的孔塞必须进行清理-清理处理每3个月进行一次。由于这些过滤装置必须松开进行清理。使用干净的汽油或类似的清洁剂进行清理，然后风干或者使用压缩空气吹干。
确保足够的通风条件；不要吸入该气体；禁止吸烟；防止爆炸危险事件。
10.2.4 驱动装置的清洗
通过关闭驱动装置关闭齿轮传动装置。
确保驱动装置安全运行，避免意外启动事件的发生，在铭牌上标明相关的注意事项。
驱动装置上不得有脏物和灰尘，保证装置足够的散热率。
注意！ 不允许使用高压清洁装置对驱动装置进行清洗，不得使用尖锐的器皿。
10.2.5 检查所有的固定螺栓并拧紧
● 通过关闭驱动装置关闭齿轮传动装置。
确保驱动装置安全运行，避免意外启动事件的发生，在铭牌上标明相关的注意事项。
● 使用扭矩扳手拧紧所有的固定螺栓
螺纹尺寸 拧紧力矩TA（Nm） 最低性能等级
M6 10 8.8
M8 25
M10 50
M12 90
M16 210
M20 450
M24 750
M30 1500
M36 2500
表格10.2.5：拧紧力矩TA
注意事项： 不能使用的螺栓必须更换为同一性能等级和同一类型的螺栓。
10.2.6驱动装置的检查
驱动装置必须每年按照检测计划，根据第九部分“故障，原因和补救措施”的要求进行检查。
此外，驱动装置必须根据第二部分“安全注意事项”的要求进行检查，例如检查保护装置是否结合紧密。
任何涂层的损坏必须由专门人员进行修理。
FLENDER
TUBINGEN
10. Maintenance and repair
10.1
General information on maintenance Note:
All maintenance and repair work should be carried out with due care and only by
thoroughly trained personnel.
The notes in section 2. "Safety notes" should be observed.
The periods listed in table 10.1 are largely dependent on the conditions of use of the gear unit. For this reason, it is only possible to give average periods which refer to a
daily operating time of duty factor of input drive speed of max. oil temperature of
24 h
ED 100 %
1500 min~1
90°C (with mineral oils, CLP)
100°C {with synth. oils, PGLP)
Note:
Under different operating conditions, the periods should be adjusted accordingly.
Measures Causes Remedy
Observe/check gear unit noise for changes from time to time, more often during operation if possible -
Observe/check oil temperature from time to time, more often during operation if possible -
Oil level check monthly see 7. 1.1
Check gear unit for leakage monthly -
Initial oil change after startup after approx. 10000 operating hours, at the latest after 3 years see 10.2.1
Subsequent oil changes every 3 years or 10000 operating hours 1) see 10.2.1
Relubrication of anti-friction bearings jannualy or every 5000 operating hours 2} see 10.2.2
Clean vent plug every 3 months see 10.2.3
Clean drive according to the degree of contamination see 10.2.4
Check all fixing screws for
tightness at least once a year see 10.2.5
Carry out complete inspection of gear unit at least once a year see 10.2.6
Table 10.1: Maintenance and repairs
1) With synthetic oils (PGLP), the times can be doubled.
2) The specified grease service lives apply with a max. ambient temperature of 40°C.
The grease service life must be decreased by a factor of 0,7 for every 10°C rise in temperature
(max. 20°C = factor 0,5).
With an ambient temperature of 25°C double the grease service life can be expected.
BAG295 EN 02.00 28/38
FLENDER
TUBINGEN
10.2 Description of maintenance and repairs 10.2.1 Perform oil change or oil flushing
Different types of oil must not be mixed.
Types of oil:
- mineral oil (CLP oil DIN 51517/3)
- synthetic oil with a specific base (PGLP-OI)
Oil change and oil flushing:
If using the same type of oil as before, use only that oil.
If using a new oil type, use only the new type.
Thoroughly remove oil sludge, abraded material and used oil residue from the housings by oil flushing.
Note: High-viscosity oils must be warmed beforehand. The oil should be drained off after
shutdown, while the gear unit is still warm.
• Shut down the gear unit by shutting off the drive unit.
A Secure drive unit to prevent accidental startup. Affix notice at the switch-on
point.
• Place a suitable collection receptacle under the oil drain plug of the gear unit housing.
• Unscrew vent plug on the upper side of the housing.
• Unscrew oil drain plug and drain oil off into the receptacle.
A There is a risk of scalding from the hot oil emerging. Wear protective gloves.
• Screw in oil drain plug.
Note: Check condition of seal ring, use new seal ring if necessary.
• Filling with lubricant see 7.1.4.
• Screw vent plug on the upper side of the housing.
10.2.2 Relubricating the anti-friction bearings in drive units
Relubricating the drive units is necessary from motor size 160 on.
The lubricating period of one year or 4000 operating hours refers to a temperature of 50°C measured on the housing surface near the bearing point.
Note: In case of temperatures exceeding 50°C, the lubricating period should be reduced by
half of the original value for each temperature increase of 15 K.
Do not mix greases of different soap bases when relubricating.
The grease is injected into the bearing point by means of a grease gun via the grease nipples provided for this purpose. See 10.3 for lubricating greases to be used.
Note: Inject 50 g grease per lubricating point, unless other
specifications are given in the vicinity of the lubricating point
BA G295 EN 02.00 29/38
FLENDER
TUBINGEN
10.2.3 Clean vent plug
The vent plug must be cleaned after deposit of a dust layer - at least every 3 months. For this the filter must be unscrewed, flushed out with cleaning benzine or a similar cleaning agent and dried or blown through with compressed air.
Ensure adequate ventilation. Do not inhale vapours. Do not smoke. Explosion hazard.
10.2.4 Clean drive
• Shut down the gear unit by shutting off the drive unit.
A
Secure drive unit to prevent accidental startup. Affix notice at the switch-on
point.
Keep drives free of dirt and dust, etc. in order to ensure a sufficient heat dissipation.
Cleaning the drive with a high-pressure cleaning device is not permissible. Do not use sharp-edged tools.
10.2.5 Checking all fixing screws for tightness
• Shut down the gear unit by shutting off the drive unit.
A
Secure drive unit to prevent accidental startup. Affix notice at the switch-on
point.
• Check all fixing screws for tightness with a torque wrench
Thread size Tightening torque TA [Nm] Property class min.
M6 10 8.8M8 25 M10 50 M 12 90 M16 210 M20 450 M24 750 M30 1500 M36 2500
Table 10.2.5: Tightening torques TA
Note:
Unserviceable screws should be replaced by new ones of the same property class and type.
10.2.6 Inspection of the drive
The drive should be checked annually and with the aid of an inspection plan according to the possible criteria listed in section 9. "Disturbances, reasons and remedies".
In addition, the drive should be checked according to the criteria described in section 2. "Safety notes", e.g. check tight fit of the protective devices.
Any damage of the coating should be repaired by an expert.
2012.12.15