漏气管路的固定耦合接头采购规范-中英对照
9.02245/01
页码：第1页共25页
日期：10/27/2006
监督部门：F.P.T.-P.E.- 工程设计
管理部门：F.P.T.-P.E.- 工程设计
目的
为发动机冷却液输送管路的固定耦合接头规范最小的功能参数，它们既要安装于主体部分之上也会安装于电动机配电盘上。
本文件适用于柴油或汽油电动机的内漏系统，以及其他操作压力为100kPa，操作温度可升至140摄氏度，在操作时间最多30分钟时的温度峰值能到达150摄氏度的其他装置。
固定耦合处还必须符合资格认定测试，该资格认定测试符合相应组件的采购规范。（橡胶耦合接头以及聚酰胺管路等等）。
现有的P.S.包括25页以及1个附件
CME
编码
-
Ch.
1
版本
变更 日期 内容描述 -
10/27/06
版本1-新版本 （AN）
任何复印的版本都将被视为未经检验的；因此，更新的副本必须在网站核实
由SATIZ出版-NORMAZIONE
9.02245/01 第2页 共25页
变更
“A”：测试设备
A-1） 槽内盛有热油或水，以便进行系统严密性实验，液压系统使用热油或水对取样进行加压。
备注：以上段落中所指的设备是可以被同等或更高性能，准确度及可重复性的设备所取代的。文中（见 “B”）提及的个别文件中所要求的设备应该被添加到 “A”规定的测
试设备中去。
“B”：参照
0.00013 制造商标记的日期（NPR）
07416 塑料部件，合成物及人造橡胶元件的再循环标记。（TFO）
07610 供应商编码-菲亚特汽车S.p.A (TFO)
50180 腐蚀性试验（TMD）
55508 E22特殊燃料，巴西型汽油燃料（用于巴西型发动机的整定测试）。（TMD）
55509 无铅优质汽油（TMD）
55520/01 柴油发动机用低硫含量柴油（TMD）
55520/02 柴油发动机用中硫含量柴油（TMD）
9.01102 供应质量菲亚特汽车 S.p.A （CFO）
9.01102/01 统计供应控制的要求（CFO）
9.01103 产品质量及一致性证书（CFO）
9.14618 橡胶环状部分，环密封。（CFO）
9.55522 液体去垢剂。（CMD）
9.55535 火花点火及柴油发动机油。（CMD）
9.55550 传动润滑油。(CMD)
9.55597 制动液。(CMD)
9.55866 乙二醇。(CMD)
9.02137/05 用于发动机油蒸汽传导的塑料伸缩管（泄露）。
SAE J 2004 液体燃料及蒸汽/散热系统使用的快速链接耦合器规格。
SAE J 400 表面涂层防碎片测试。
“C”：附件清单
附件1 规格数据表
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Fiat Auto 第3页 共25页 9.02245/01
变更
1.
一般性
1.1
定义
1.1.1
固定耦合器是一种允许两根管道之间或管道与元件/使用部分之间进行防水连接的装置，无需另行使用固定元件，也无需维护。
根据使用范围，进行连接。
连接包括一个雌头部分和一个雄头部分，如图1所示。
备注：雄连接器供应商应不同于雌连接器供应商，两个部分应保证符合一致性测试。
雄连接器 雌连接器
图1- 雌，雄连接器举例说明
耦合器能确保按系统的具体要求定位，安装如图2所示。
图2-可能位置的举例说明
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9.02245/01 第4页 共25页
变更
1.2
固定耦合接头/管路接口连接
每个接口连接类型/技术解决方案（例如：接口连接结合剖面图和管材类型）应符合规定的采购规范标准，在经合格验证通过的地方安装耦合接头。
每次安装都应是合格的，符合P.S.规定中关于管材检验的准则。
1.3
固定耦合接头：例证性的图表
雄固定耦合接头方案如图3所示。
用于配备有1个O型环的雌连接器的雄头耦合接头
非维数的分型线及配合不当的最大值为0.1毫米
用于配备有2个O型环的雌连接器的雄耦合接头
图3- 雄头连接器方案
雌头固定耦合处方案如图4所示
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Fiat Auto 第5页 共25页 9.02245/01
变更
配备有1个O型环的雌连接器
配备有2个O型环的雌连接器
图4-雌连接器方案
1.4
固定耦合接头：配置举例
直线雌耦合接头举例如图5所示
截面A-A A
图5-直雌连接器举例
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9.02245/01 第6页 共25页
变更
雌耦合接头90度角（图6）及45度角（图7）举例
截面C-C
图6-雌连接器90度角举例说明
图6-雌连接器90度角举例说明
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FAST COUPLINGS
FOR BLOW-BY LINES
PROCUREMENT
SPECIFICATION
9.02245/01
Description Date Change
normazione
Edition Code Ch.
Page:
Date:
C O N F I D E N T I A L
THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THE THIRD PARTIES
WITHOUT PRIOR WRITTEN CONSENT BY FIAT AUTO S.P.A. IN CASE OF DISPUTE
THE ONLY VALID REFERENCE IS THE ORIGINAL ITALIAN EDITION
PUBLISHED BY SATIZ - NORMAZIONE
ANY PRINTED COPY IS TO BE DEEMED AS UNCHECKED; THEREFORE THE UPDATED COPY MUST BE CHECKED IN THE APPROPRIATE WEB SITE
SUPERVISING DEPT.: F.P.T. – P.E. – Engine Design
MANAGING DEPT.: F.P.T. – P.E. – Engine Design
PURPOSE
Specify minimum functional parameters for fast couplings of motor cooling liquid feeding lines, which
are installed both on body and motor board.
The document applies to the blow-by systems for Diesel oil or gasoline motors and others with
operating pressures of 100 kPa and temperatures up to 140°C with 150°C peaks for maximum 30 min.
Fast couplings shall also comply with qualifications tests, which are provided by the Procurements
Specifications of components they are interfaced with (rubber couplings, polyamide pipes, etc.).
The present P.S. consists of 25 pages and 1 annex
– 10/27/06 Edition 1 - New (AN)
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C O N F I D E N T I A L
THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THE THIRD PARTIES
WITHOUT PRIOR WRITTEN CONSENT BY FIAT AUTO S.P.A. IN CASE OF DISPUTE
THE ONLY VALID REFERENCE IS THE ORIGINAL ITALIAN EDITION
Page
Change
9.02245/01
§ ”A”: TEST EQUIPMENT
A-1) Tank containing hot oil or water for tightness test, hydraulic system for sample
pressurization with hot oil or water
Note: Equipment indicated in paragraph above may be replaced with other provided that it is
equivalent or superior in characteristics, accuracy and repeatability. Possible control
instruments required in the single documents referenced in the text (see § "B") shall be added
to the test equipment specified in § "A".
§ "B" : REFERENCES
0.00013 Date of manufacture marking (NPR)
07416 Recycling markings for plastic, composite and elastomer components. (TFO)
07610 Suppliers' codes - Fiat Auto S.p.A. (TFO)
50180 Corrosion tests (TMD)
55508 E22 special fuel, gasoline fuel of Brazil type (for engine tuning tests of Brazil-type
engine). (TMD)
55509 Unleaded premium gasoline (TMD)
55520/01 Low-sulfur-content Diesel oil for Diesel engines (TMD)
55520/02 Medium-sulfur-content Diesel oil for Diesel engines (TMD)
9.01102 Quality of supplies FIAT AUTO S.p.A. (CFO)
9.01102/01 Requirements for statistic supplies control (CFO)
9.01103 Product quality and conformity certificate (CFO)
9.14618 Rubber circular section, ring seals (O-ring). (CFO)
9.55522 Liquid detergent. (CMD)
9.55535 Spark ignition and diesel engine oils. (CMD)
9.55550 Transmission lubricants. (CMD)
9.55597 Brake fluids. (CMD)
9.55866 Ethylene glycol. (CMD)
9.02137/05 Plastic flexible hoses for engine oil steam conduction (BLOW-BY)
SAE J 2044 Quick Connect Coupling Specification for Liquid Fuel and Vapor/Emissions Systems
SAE J 400 Test for Chip Resistance of Surface Coatings
§ ”C”: LIST OF ANNEXES
Annex 1 Specifications Data Sheet
3 of 25
C O N F I D E N T I A L
THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THE THIRD PARTIES
WITHOUT PRIOR WRITTEN CONSENT BY FIAT AUTO S.P.A. IN CASE OF DISPUTE
THE ONLY VALID REFERENCE IS THE ORIGINAL ITALIAN EDITION
PUBLISHED BY SATIZ - NORMAZIONE
Page
Change
9.02245/01
1
GENERALITIES
1.1
Definition
1.1.1
The fast coupling is a device allowing a watertight connection between two pipes or between a pipe
and a component/user, without using further fastening components and without maintenance needs.
According to the application, the connection can require objectivation or not.
The connection consists of a female part and a male part, as shown in Figure 1.
Note: Should the male component Supplier be different from the female component Supplier, both
parts shall guarantee the compliance with conformity tests.
Figure 1 -Example of male and female connectors
The coupling can assume the orientation required by specific needs of the system, in which it is
installed, as shown in Figure 2.
Figure 2 – Example of possible positions
MALE CONNECTOR FEMALE CONNECTOR
4 of 25
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C O N F I D E N T I A L
THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THE THIRD PARTIES
WITHOUT PRIOR WRITTEN CONSENT BY FIAT AUTO S.P.A. IN CASE OF DISPUTE
THE ONLY VALID REFERENCE IS THE ORIGINAL ITALIAN EDITION
Page
Change
9.02245/01
1.2
Fast coupling/pipe interfacing
Each interfacing typology/technical solution (e.g. interfacing union profile, pipe material type) shall be
subject to a qualification aimed at the specific Procurement Specifications of the supplied components,
on which couplings were installed.
Each assembly shall be qualified according to modes specified by the P.S. related to the pipe being
examined.
1.3
Fast couplings: Illustrative diagrams
Male fast coupling scheme in Figure 3.
Figure 3 - Male connectors schemes
Female fast coupling scheme in Figure 4.
MALE COUPLING FOR FEMALE CONNECTOR WITH 1 O-RING
MALE COUPLING FOR FEMALE CONNECTOR WITH 2 O-RINGS
5 of 25
C O N F I D E N T I A L
THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THE THIRD PARTIES
WITHOUT PRIOR WRITTEN CONSENT BY FIAT AUTO S.P.A. IN CASE OF DISPUTE
THE ONLY VALID REFERENCE IS THE ORIGINAL ITALIAN EDITION
PUBLISHED BY SATIZ - NORMAZIONE
Page
Change
9.02245/01
Figure 4 - Female connector schemes
1.4
Fast couplings: Configuration examples
Example of straight female coupling in Figure 5.
Figure 5 – Example of straight female connector
FEMALE CONNECTOR WITH 2 O-RINGS
FEMALE CONNECTOR WITH 1 O-RING
SECTION A-A
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C O N F I D E N T I A L
THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THE THIRD PARTIES
WITHOUT PRIOR WRITTEN CONSENT BY FIAT AUTO S.P.A. IN CASE OF DISPUTE
THE ONLY VALID REFERENCE IS THE ORIGINAL ITALIAN EDITION
Page
Change
9.02245/01
Example of female couplings at 90° (Figure 6) and at 45° (Figure 7)
Figure 6 – Example of female connectors at 90°
Figure 6 – Example of female connectors at 45°
SECTION C-C
7 of 25
C O N F I D E N T I A L
THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THE THIRD PARTIES
WITHOUT PRIOR WRITTEN CONSENT BY FIAT AUTO S.P.A. IN CASE OF DISPUTE
THE ONLY VALID REFERENCE IS THE ORIGINAL ITALIAN EDITION
PUBLISHED BY SATIZ - NORMAZIONE
Page
Change
9.02245/01
2012.1.5