碳化水素清洗机手册翻译-中英
一．设备名称：三槽式碳氢化合物自动清洗干燥系统
二．用途：清除齿轮部品加工過程中的油、铁屑
三．设备技术规格
该清洗机主要由超声波发生器、超声波振板、超声波清洗槽、真空超声槽、真空干燥槽、储液箱、过滤循环系统 、碳氢回收系统等组成。
四、设备描述
五．清洗机
槽体尺寸：500X600X450
製品重量 ≤ 50kg/篮； 满足每月/每天两班清洗12万个∮130*40mm工件产量
六.工程時間：MAX0-6分/篮（可调整）
第１槽：
盖子关闭 10秒
超声粗洗 280秒（可以在触摸屏上进行设定变更）
输送前脱液 30秒（可以在触摸屏上进行设定变更）
盖子打开 10秒
输送 10秒
工程時間 360秒
第2槽：超声波真空清洗
盖子关闭 10秒
输送前脱液 30秒（可以在触摸屏上进行设定变更）
真空清洗（含超声波） 280秒（可以在触摸屏上进行设定变更
盖子打开(含真空破坏) 10秒
输送 10秒
工程時間 360秒
第3槽：
盖子关闭 10秒
抽真空 2０秒
减压真空干燥 280秒（可以在触摸屏上进行设定变更）
大气复压 1０秒
盖子打开(含真空解除) 10秒
输 送 10秒
工程時間 360秒
七．清洗溶剂保持量
第1槽 約 130Ｌ
第2槽 約 130Ｌ
蒸气产生器 約 60Ｌ
冷疑罐 約 20Ｌ
储液罐 約 20Ｌ
合計 約 360Ｌ
八．工程
槽 名称 液体 液量 温度 超声波 真空
性能 功能 循環
能力 过滤
精度
1 超声粗洗 ED33 約90L 35℃
以下 28KHz
1800W 40L/分 10μm
2 真空超声波清洗槽 ED33 約100L 75℃
以下 28KHz
1800W -90-99Kpa
3 蒸気清
真空乾燥 150℃
以下 -95-99Kpa
九．機器明細
第1槽：超声波粗洗槽（ED33）
槽 材質 ＳＵＳ３０４ T=2mm
形状：底面法兰连接
超声波発振器 28ＫＨｚ1800W
超声波振動板 内置型超声波振動板
液面传感器
温度传感器
循環泵 ２０ＵＮＤ－０４Ａ ０．４ＫＷ ＮＩＫＵＮＩ製
过滤器 滤芯:50μm
液面传感器
第2槽：真空超声波精洗槽（ED33）
槽 材質 ＳＵＳ３０４ T=5mm
形状：底面法兰连接
盖子自動开关 材質 铝
盖子开关装置 气缸駆動
超声波発振器 28ＫＨｚ 1800W
超声波振動板 内置超声波振動板
液面传感器
温度传感器
第3槽：蒸気清洗・真空乾燥槽
槽 材質 ＳＵＳ３０４ T=5mm
形状：底面平面
温度传感器
盖子自動开关 材質 铝
盖子开关装置 气缸駆動
蒸気導入阀
真空排気阀（蒸気用、乾燥用）
真空排気系統
第2、3槽用液封式真空泵 4
加压泵（罗茨真空泵）
気液分離槽（清洗液回收功能）材質ＳＵＳ３０４
液面传感器
温度传感器
冷却管
蒸留回收系統工艺流程
从第1槽→储液槽→真空蒸留回收机→吸着塔→贮液罐→ 第2槽→第1槽如此循環进行回收。
真空蒸留回收機 蒸留回收能力：100Ｌ／ｈ
蒸留缸 材質 ＳＵＳ３０４ 探视窗
温度传感器
液位調整器
冷凝器
加熱管
廃液槽（带冷却管）
溶剤循環泵
熱媒油槽
熱媒油加熱器 3X５ＫＷ
熱媒油循環泵 （防爆型）
架台系
架台 材質：ＳＳ方型鋼材 涂装 脚轮
面板 正面上部后面上部: 磁石吸住式 材質 A3鋼板 塗装
正面中部后面中部: 铝质门框（钢化玻璃）
正面下部后面下部： 磁石吸住式 材質 鋼板 塗装
側面、上部：螺丝固定式 材質 鋼板 塗装
架台下面接油盘 ＳＵＳ３０４
Manual Hydrocarbon Ultrasonic Wave Vacuum Cleaning Dryer
3-Chamber Hydrocarbon Cleaning Machine
KWT-3072HC
Company Name: Shanghai Keepahead Ultrasonic Cleaning machine Co., Ltd.
Address: NO. 671, Yinchun Road, Beiqiao Town, Minhang District, Shanghai
Tel：(021) 54465066
Fax：(021) 54465068
Post Code：201109
1. Equipment Name: 3-Chamber hydrocarbon compound automatic cleaning and drying system;
2. Application: clean the oil and iron particles on the gear and other parts in processing procedure;
3. Technical specification of equipment:
The cleaning machine mainly consists of ultrasonic generator, ultrasonic vibrating plate, ultrasonic washing tank, vacuum drying tank, liquid saving box, filtering circulatory system and hydrocarbon recovery system, etc.
4. Equipment description
5. Cleaning machine
Tank size: 500X600X450
The weight of the products: ≤ 50kg/basket; to meet with the demand of the output of 120,000 pieces of 130×40mm per month/day (two shift):
6. Processing time: MAXO-6 minutes/basket (adjustable)
Tank 1:
Close the lid: 10minutes
Coarse cleaning by ultrasonic: 280 minutes (modified on the touchable screen)
Dewatering before delivering: 30minutes (modified on the touchable screen)
Open the lid: 10 minutes
Delivering: 10 minutes
The processing time: 360minutes
Tank2: Ultrasonic vacuum cleaning
Close the lid: 10minutes
Dewatering before delivering: 30minutes (modified on the touchable screen)
Vacuum cleaning (by ultrasonic) 280minutes (modified on the touchable screen)
Open the lid: 10 minutes
Delivering: 10 minutes
The processing time: 360minutes
Tank 3
Close the lid: 10minutes
Vacuum cleaning: 20minutes
Vacuum drying with reduced pressure: 280minutes (modified on the touchable screen)
Atmosphere re-pressuring: 10minutes
Open the lid (including vacuum release): 10 minutes
Delivering: 10minutes
Processing time: 360minutes
7. The consuming quantity of cleaning solvent:
Tank 1 about 130L
Tank 2 about 130L
Steam generator: about 60L
Condensing tank: about 20L
Liquid reservoir: about 20L
Total amount: about 360L
8. Project
Tank Name Liquid Liquid amount Temperature ultrasound wave Property of vacuum Functions Circular capacity Filtering accuracy
1 Coarse cleaning with ultrasound ED33 About 90L Lower than
35 28KHz
1800W 40L/minute 10
2 Vacuum ultrasonic cleaning tank ED33 About 100L Lower than
75 28KHz
1800W
-90-99
Kpa
Steam-cleaning vacuum drying Lower than
150 -90-99
Kpa
9. Inventory of the equipments
Tank 1: ultrasonic coarse cleaning rank (ED33)
Materials of the tank SUS 304 T=2mm
Appearance: flange connected on the bottom
Ultrasonic oscillator: 28K H z 1800W
Ultrasonic vibrating plate internal ultrasonic wave vibrating plate
Level sensor
Temperature sensor
Circulating pump 20UND — 04A 0.4KW NIKUNI
Filter Filter element: 50 um
Level sensor
Tank 2: Vacuum ultrasonic fine cleaning tank (ED33)
Materials of the tank SUS304 T=5mm
Appearance: flange connected on the bottom
Automatic openness and shut of the lid material aluminum
Lid’s open and shutting device driven by the cylinder
Ultrasonic wave oscillator: 28K H z 1800W;
Ultrasonic wave vibrating plate internal ultrasonic wave vibrating plate
Level sensor
Temperature sensor
Tank 3: Steam cleaning & vacuum drying tank
The material of the tank SUS304 T=5mm
Appearance: flat bottom
Automatic open and close the lid material aluminum
Lid opening and closing device driven by the cylinder
Steam inhaled valve
Vacuum exhaled valve (for steam and drying)
Vacuum pumping system
Tank 2 and 3 with liquid-proof vacuum pump
Forcing pump (Roots vacuum pump)
Gas-liquid separating tank (cleaning solvent recycling function) material SUS304
Level sensor
Temperature sensor
Cooling pipe
The processing procedure of distillation recycling system
Recycling as the following steps from Tank 1liquid→fluid reservoir → vacuum distillation recycling machine → absorbing tower fluid → reservoir → Tank 2 → Tank 1
Distillation recycling machine with vacuum distillation recycling capacity: 100L/h
Distilling tank the material SUS304 with monitoring window
Temperature sensor
Level regulator
Condensing apparatus
Heating pipe
Waste liquid tank (with cooling pipe)
Solvent recycling pump
Hot paraffin tank
Hot paraffin heater 3X5 K W
Hot paraffin recycling pump (explosion proof type)
Trestle system
Trestle materials: SS square-shaped steel coating caster
Panel The upper front and the upper back: magnet drawn type its material: A3 steel plate coating
The middle front and the middle back: aluminum door frame (with toughened glass)
The down front and the down back: magnet drawn type its material: steel plate coating
The bottom of the trestle connected with oil pan SUS 304
Operated by electrical control system
A distribution box is installed on the left of the main cleaning machine
A operating board is installed on the distribution box
The distribution box
The operating board
Pre-operating switch (power switch for operating)
Stop switch for emergency
Touchable screen
Temperature indicator
Pressure indicator
Alarming apparatus
PLC programmable logic controller (made in Mitsubishi Electric)
3-color indicator light
Automatic fire extinguishing equipment
Carbon-dioxide fire extinguishers; made in Taiwan; fire protecting agent CO2 68L
Fixed (constant) temperature sensor
Temperature sensor
Discharge nozzle
Fire damper: φ100
Attached apparatus
Chiller; KWT-10HP; cold-blast type; cooling capacity: 20000kcal/h
武汉翻译公司
2013.9.7