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保养和修理工作

发布时间:2014-11-21      阅读次数:1084

00.3. 对于初次从事保养工作的指导说明

保养和修理人员必须熟悉设备的操作、工作原理以及设备系统的设计功能。保养部分主要是介绍正确和安全地进行设备的保养和修理工作。在进行该工作之前,仔细地研究本指南的说明是重要的。

00.3.1.  总体说明

对于设备的试车和首次定期保养应被特别的关注。制造厂家已经为起重机专门编写了一个定期保养时间表。制造厂家着重讲述了制定一个保证设备处于适当安全水平的保养程序。用于正确保养的数据是采集自广泛调查研究的结果。除此之外,从不同操作条件下得到的反馈信息已经过我们仔细地分析。
认真地执行制造厂家指定的保养时间表,对设备进行周期性和有效的保养。制造厂家设有高水平保养的有偿培训,如果在用户需要,称职和有经验的培训人员可以随时安排培训课程。

00.3.2.  保养和修理的人员

只允许受过适当培训的员工才可以从事本起重机的修理和保养工作。为保养和修理工作选择合适的人员应是雇主的责任。考虑到工作安全,雇主有责任对从事本起重机的修理和保养的人员进行培训,使之胜任工作。


  决不要将更换下的油、油脂和其它液体倒在地上或者倒入下水道!我们应承担起环境保护的责任。只允许受过培训的员工才可以从事本起重机的修理和保养工作。


保养人员是指进行定期保养和可能修理该设备的人。必须保证该人员的工作素质,如定期地对其进行多次培训。雇主有责任保证保养和修理人员的在岗素质。该设备不能由失去技能的人员进行保养和修理。如果必要,雇主要对从事该设备保养和修理的人员进行再培训。

00.3.3.  保养时设备的准备

在进行保养和修理工作之前要事先做好计划。讲明保养工作的范围。通过阅读保养和修理指南,为保养和修理工作做好准备。自己要准备好维修工作所需的工具和材料。确认将要使用的工具是否正确以及处于良好的状态。确认那些用于指示可能产生危险状态的标识牌是否已经就位。

 

  名称 日期 篇 页码
 综合信息/定期保养 98-06-17 EH00-0005 11/38

 

在进行维修保养工作之前:检查自上一次维修保养后的设备运转情况。检查以前的检修报告。基于所收集的信息,估计出期望的安全等级;哪些问题应该在下次维修保养中予以考虑。
 

页码 篇 日期 名称 
12/38 EH00-0005 98-06-17 综合信息/定期保养 

 

00.3.4. 工具
在保养和修理工作中只能使用合适的工具。

00.3.5. 保养报告
在进行维修工作当中,按照由制造厂家编写的维修时间表系统地报告该项工作。注明损坏情况和修理措施。制造厂家编写的维修时间见在本章节中“首次维修和定期维修”部分。
在每次维修后,要在报告中定义和记录该设备安全状态。如果按照你的估计,该设备与设计的安全状态不相符合,向负责安全的上级进行汇报。在每次维修后,填写维修报告。
在进行维修工作中,通知你的上级或者负责已有问题修理的人员。在故障和损坏被修好之前,该设备不得运行。
检查你的报告记录是否完整。对于修理项目要分别记录,准确地注明修理的措施。除此之外,应尝试着找出该项损坏的原因。

00.3.5.1. 危险情况报告
在维修工作中或者在维修以后,都要以书面的形式,向你的上级或者负责安全的人员汇报观察到的危险情况。
报告中的记录要仔细填写。该报告在必要时要具有可分析性是十分重要的。
00.3. Instructions for initiating into maintenance work
The service and repairpersonnelmust be clearabout themachine operation,the workingprin-
ciples, and the designed functions of the machine systems. The service section is meant as
anintroductiontoenablecorrectandsafeserviceandrepairwork.Therefore itisimportantthat
the instructions in the manual are studied carefully prior to work.
00.3.1. General instructions
To the commissioning of a newmachine and the first scheduled servicesshould be paid a spe-
cial attention. The manufacturer has drawn up a special service schedule particularly for this
machine.Themanufacturerhascontributedsignificantlytodevelopaserviceprogramtomain-
tain the propersafetylevelof the machine. Data forcorrect maintenance measures have been
collected as result of an extensive research work. In addition to this, feedback from different
operating conditions has been considererd very carefully.
Bycarefulfollowing of the maintenance schedule specified bythe manufacturer,a rationaland
economicmaintenanceofthemachineisenabled.Themanufacturerhasinvestedin theprofit-
abletrainingmaintenancesofahighlevelperformance.Qualifiedandexperiencedtrainersare
always available, if problems arise at the client.
00.3.2. Maintenance and repair personnel
The machine may be serviced and repaired by qualified and trained personnel only. The em-
ployer is responsible for selecting of the person suited to the service and repair duties. The
employer is responsible for training of the service and repair personnel into the proper work-
manship considering the safety at work.
Never pour oils, greases and liquids changed during the maintenance
down the drain or in to the earth! Bear the responsibility for the environ-
ment! Only a trained personnel is allowed to maintain the machine.
The service person refers to a person, who performs the scheduled services and eventual re-
pairsatthemachine.Theservicepersonmustattendtomaintainhisqualifications,e.g.byperi-
odically repeated training. The employer is responsible for maintaining of the qualifications of
the service and repair personnel. The machine must not be serviced or repaired by personnel
who has lost skills. If necessary, the employer must retrain the person selected for the service
and repair work at the machine.
00.3.3. Preparing of the machine for maintenance
The service and repair work should be performed in the premises intended for this use. State
the extent of the service work. Prepare yourself for the service or repair work by reading the
service and repair manuals. Prepare yourself for the work by tools and materials needed. See
Description Date Group Page
General Information/Scheduled Mainteance 98- -06- -17 EH00- -0005 11/38
to it that the tools to be used are proper and in good condition. See to it that the warning signs
for eventual hazardous situations have been placed in position.
Prior to the service work: Check the reparations made in the operation of the machine since
the last service. Check the previous service report. Try to find out the expected safety level on
the basis of the information collected; which points shall be particularly considered at the next
service.
Page Group Date Description
12/38 EH00- -0005 98- -06- -17 General Information/Scheduled Mainteance
00.3.4. Tools
Use only proper tools at the service and repair work.
00.3.5. Maintenance reports
When performing the service, report the work systematically in accordance with the service
schedule drawn up by the manufacturer. Note carefully damages observed and repair mea-
sures.Theservicescheduledrawnupbythemanufacturerispresentedinsection’Firstservice
and scheduled service’ of this main group.
Define and record the safety level of the machine in the service report after every service. If,
byyourestimation, the machine doesn’t correspond to the designed safety level, inform of this
your superior responsible for the safety. After every service, file the service reports.
Informyoursuperiorortheperson responsibleforrepairsof faultsobserved atthe service.The
machine must not be operated until the faults and damages have been repaired.
Seetoitthatyourservicereportsareperfectlyrecorded.Recordtheobjectstobe repairedindi-
vidually,andnotetherepairmeasuresprecisely.Inadditiontothis,trytofindout,whytheobject
has been damaged.
00.3.5.1. Reporting of dangers
Alwaysinformin writingyoursuperiorortheperson responsibleforsafetyof dangersobserved
in the service environment or in machines serviced.
The reports recorded must be filed carefully. It is essential that the reports are available to be
analyzed if necessary

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