菲亚特汽车零件测试文件翻译-中英对照
• 室温
• 流体的压力1bar
2.10.5.9
典型的个体发生频率
鉴定上述的零部件的典型频率(每个轴的第一共振频率)，在试验中使用压缩气体充满，在30赫兹到1000赫兹频率范围方面使用5g的压力。
2.10.5.9.1
典型频率必须>1.3 倍于诱导频率，在试验创建的频率时候采用进一步的1500万个循环。
2.10.5.10
共振振动试验
在确定典型频率之后，如果条件出现，进行共振振动试验，根据下列图解里说明提供能量：
2.10.5.11
耐久性试验期间的可接受标准
检查连接的紧度。
2.10.5.12
耐久性试验之后的可接受标准
• 在不从雄耦合部件上拆卸雌耦合部件的情况下进行下列试验，并且检查是否符合在说明数据表内列出的数据。
• 压力检漏250 kPa试验测试液体5分钟。 (在不从雄耦合部件上拆卸雌耦合部件的情况下进行)；
• 拆开和连结操作(5次)
• 目测
在空气中采用在2.9.1.1提及的环境温度检漏试验。使用的相同的组件。
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变更
2.11
高温防护
在120±2℃加热样品120小时，和在140±2℃10小时。 在这期间，按照图解，使用0 到50 kPa的脉动压力与0.5赫兹的频率一起测试样品：
曲轴箱通风孔系统(高温，防护)测试计划
时间小时
然后进行下列试验：
2.11.1
检漏试验
2.11.1.1
按照2.9.1.1.4的要求安置样品。
2.11.1.2
加压，输入空气，和1 分钟采用50 kPa 压力。
2.11.1.3
在试验期间检查连接的紧度。
2.11.2
萃取的防护
2.11.2.1
按照2.9.4.1的要求安置样品。
2.11.2.2
采用最小拉力为200 N进行检查
2.11.3
暴裂的防护
2.11.3.1
按照2.9.5.1.3的要求安置样品。
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变更
2.11.3.2
增加压力直到爆裂。 冲破压力的最小量为200 KPa。
2.12
温度循环测试
把样品放进一间人工气候箱并且采用50 kPa的稳定压力加压。 按照下列图解里表明的温度进行35个循环测试样品：
曲轴箱通风系统测试计划
时间 小时
摘要：
压力： 50 kPa 恒定；
Min。 温度： -40 ±2℃ ;
麦克斯。 温度： 140 ±2℃ ;
循环的数量： 35 ;
试验持续： 210小时。
然后进行下列试验：
2.12.1
漏洞试验
2.12.1.1
按照2.9.1.1.4的要求安置样品。
2.12.1.2
加压，输入空气，采用50 kPa 压力1 分钟。
2.12.1.3
在试验期间检查连接的紧度。
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变更
2.12.2
萃取防护
2.12.2.1
按照2.9.4.1的要求安置样品。
2.12.2.2
检查最小拉力为200 N.
2.12.3
爆裂防护
2.12.3.1
按照2.9.5.1.3的要求安置样品。
2.12.3.2
增加压力直到爆裂。 冲破压力的最小量为200 KPa。
3
供应商的指令
供应商将遵循说明9.01102"供应质量"的一般指令。
3.1
供应商的产品合格率
供应商提供的产品必须与购货订单附上的质量要求证明书一致 (参见采购说明9.01103)检查附加的"说明数据表"要求的全部特性。不允许"非一致"现象。
3.2
供应商的产品生产
交付的产品必须符合图纸以及购货订单附上的要求。当确定进行严格的的生产过程和试验时，供应商必须考虑菲亚特给出指定(看见§4)的每种特性的重要种类。
注： 在两个产品认证和供应品控制期间， 进行零部件的非有破坏性试验被(NM§5标明)； 如果组件经过破坏性的试验(M)，它不再进行其它试验或者检查，除非每次另作说明。
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变更
4
特性分类表格
分类 试验的类型
目测 主要 目测
尺寸和公差 如果没有其它方式；要求符合P.S.9.01102 纳米
无潜在有害材料和处理 主要 M
标识 无缺陷 纳米
材料 主要 纳米
表面封盖 主要 M
检漏试验(在室温)
主要 M
在低温条件下的检漏试验 主要 纳米
在高温条件下的检漏试验 主要 纳米
侧向载荷检漏试验 主要 纳米
在下压的检漏试验 主要 纳米
连接力 主要 纳米
拆卸力 主要 纳米
抗扭强度 主要 纳米
雌耦合部件上抽取雄耦合部件上午拆卸防护 主要 纳米
破坏试验(在室温) 主要 M
在高温下的破坏试验 主要 M
使用冲击测试的防护 主要 M
对碎石的防护 较小 M
外部对盐水雾的防护 较小 M
氯化物上镀锌防护 较小 M
对氯化钙的防护 较小 M
对外部试剂的防护 较小 M
耐久性试验 主要 M
高温防护 主要 M
温度循环测试 主要 M
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Fiat Auto
normazione 沿线快速结合
规格数据说明 9.02245/01
附录1
页码：1/3 日期06/25/2004
特征 测试条件 限制
目测 §2.2
尺寸与公差 §2.3 按照图纸要求
无潜在有害材料和处理 §2.4 符合P.S .9.01102的要求
标识 §2.5
材料 §2.6 按照图纸要求
表面封盖 §2.7 按照图纸要求
检漏测试 在室度条件下 全新 不允许泄露（起泡）
冲击防护测试后
碎石防护测试后
外部盐雾防护测试后
氯化锌防护测试后
氯化钙防护测试后
外部化学试剂防护测试后
疲劳测试后
在低温条件下 全新
在高温条件下 全新
边载 全新 不允许泄露（起泡），破裂和/或者变形
下压 全新 压力衰减：5分钟后≤5m bar
CME
编码
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Ch.
1
版本
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变更
特征 测试条件 限制
结合力和拆卸力 全新 §2.9.2 结合力 nom. Ø ≤12mm 1.O形≤60N
2. O形≤80N
碎石防护测试后 nom. Ø 12mm至15mm 1.O形≤60N
2. O形≤120N
外部盐雾防护测试后 nom. Ø 27mm ≤100N
拆卸力 Ø nom. ≤10mm ≤40N
氯化锌防护测试后 nom. Ø 12至15mm ≤50N
氯化钙防护测试后 nom. Ø 19mm ≤60N
nom. Ø 27mm ≤70N
§2.9.3
萃取防护 全新 §2.9.4 萃取所需的拉力：400N. nom. Ø ≤12mm
500N nom. Ø ≤15mm-27mm
碎石防护测试后
外部盐雾防护测试后
氯化锌防护测试后
氯化钙防护测试后
室温 全新 §2.9.5.1 ＞0.25MPa
高温 全新 §2.9.5.2 ＞0.25MPa
冲击测试防护 全新 §2.9.6 不允许有异常情况和/或者倒塌
氯化锌防护测试后
氯化钙防护测试后
碎石防护 §2.9.7 不允许有异常情况和/或者倒塌
外部盐雾防护 §2.9.8 以及 Std 50180 方法（ASTM B-17） 必须通过下列连接以及非连接萃取测试
氯化锌防护 §2.9.9 不允许有任何腐蚀物滋生。
氯化钙防护 §2.9.10
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Fiat Auto 附件1 页码27 9.02245/01
变更
特征 测试条件 限制
外部化学试剂防护 §2.9.11 10X的放大，评估不得有溶胀、挠度和裂纹
耐久性试验 测试期间 §2.10 不允许泄露和异常现象
测试后 流体检漏测试 不允许发生泄露
连接以及拆卸操作 确保系统没有异常现象
目测 不允许有挠度、塌陷、裂纹等
检漏测试（室温） §2.9.1.1
高温防护
测试期间 §2.11 不允许泄露和异常现象
测试后 检漏测试（室温） §2.9.1.1
萃取测试 §2.9.4.1
爆裂防护 §2.9.5.1
目测 不允许有挠度、塌陷、裂纹等
温度周期测试 测试期间 §2.12 不允许泄露和异常现象
测试后 检漏测试（室温） §2.9.1.1
萃取测试 §2.9.4.1
爆裂防护 §2.9.5.1
目测 不允许有挠度、塌陷、裂纹等
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2.10.5.8
Carry out the test for 60 hrs according to the following test conditions:
? Room temperature
? Fluid pressure 1 bar
2.10.5.9
Typical frequency individuation
To identify typical frequencies (first resonance frequency of each axis) of the above mentioned
component, it is necessary to fill the test manifold with compressed air and to apply a 5 g stress in the
30 Hz to 1000 Hz frequency range.
2.10.5.9.1
Should the typical frequency result to be >1.3 times the induced frequency, after the test carry our
further 15 million cycle at the found frequency.
2.10.5.10
Resonance vibration tests
After determining the typical frequency, if conditions occur, the resonance vibration test is carried out,
according to the energizing profile shown in the following diagram:
2.10.5.11
Acceptability criteria during the endurance test
Check the tightness of the coupling.
2.10.5.12
Acceptability criteria after the endurance test
Carry out the following test without disassembling male from female couplings and check their
compliance with prescriptions indicated in the Specification Data Sheet.
? Pressure leak test with 250 kPa test liquid for 5 min. (without disassembling male from female
couplings);
? Disconnecting and connecting operations (5 times)
? Visual inspection
? Leak test in air at ambient temperature mentioned in para. 2.9.1.1 using the same assembly.
Frequency [Hz]
(constant)
(constant)
Acceleration
[m/s2]
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9.02245/01
2.11
High-temperature resistance
Heat the samples at 120 ± 2°C for 120 hrs and at 140 ± 2°C for 10 hrs. During these phases, test the
samples with a pulsing pressure 0 to 50 kPa with a frequency of 0.5Hz as per following diagram:
Then carry out the following tests:
2.11.1
Leak test
2.11.1.1
Place the samples as specified in item 2.9.1.1.4.
2.11.1.2
Pressurize, by inputting air, and for 1 minute at 50 kPa pressure.
2.11.1.3
Check the tightness of the coupling during the test.
2.11.2
Resistance to extraction
2.11.2.1
Place the samples as specified in item 2.9.4.1.
2.11.2.2
Check that the minimum force is 200N
2.11.3
Resistance to bursting
2.11.3.1
Place the samples as specified in item 2.9.5.1.3.
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9.02245/01
2.11.3.2
Increase pressure until the explosion takes place. Minimum bursting pressure shall be 200 KPa.
2.12
Tests with temperature cycles
Put the samples in a climatic chamber and pressurize with a steady pressure of 50 kPa. Test the
samples for 35 cycles at the temperatures indicated in the following diagram:
Summary:
- Pressure: 50 kPa constant;
- Min. temperature: -40 ± 2°C;
- Max. temperature: 140 ± 2°C;
- Number of cycles: 35;
- Test duration: 210 hrs.
Then carry out the following tests:
2.12.1
Leak test
2.12.1.1
Place the samples as specified in item 2.9.1.1.4.
2.12.1.2
Pressurize, by inputting air, for 1 minute at 50 kPa pressure.
2.12.1.3
Check the tightness of the coupling during the test.
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9.02245/01
2.12.2
Resistance to extraction
2.12.2.1
Place the samples as specified in item 2.9.4.1.
2.12.2.2
Check that the minimum force is 200N.
2.12.3
Resistance to bursting
2.12.3.1
Place the samples as specified in item 2.9.5.1.3.
2.12.3.2
Increase pressure until the explosion takes place. Minimum bursting pressure shall be 200 KPa.
3
DIRECTIVES FOR THE SUPPLIER
The Supplier shall comply with general directive of the Specification 9.01102 “QUALITY OF
SUPPLIES”.
3.1
Supplies for product qualification
The Supplier must produce the product quantity indicated in the purchase order attaching the required
Quality and Conformity Certificate (see Procurement Specification 9.01103); all the characteristics
required by the annexed "Specifications Data Sheet" shall be checked. No “non conformity” is allowed.
3.2
Supplies for the production
The delivered product must comply with requirements of drawing and this Procurement Specification.
When defining the production process to be followed and the test severity, the Supplier must consider
the classes of importance that Fiat gave to each characteristic which the requirements refer to (see §
4).
Note: During both product qualification and supply control, checks can be carried out on a component
that underwent non destructive tests (indicated by NM in § 5); if the component underwent
destructive tests (M) it can no more be used for other tests or checks, unless otherwise
specified each time.
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9.02245/01
4
CHARACTERISTICS CLASSIFICATION SCHEME
CLASSIFICATION TYPE OF TEST
Visual inspection Major NM
Dimensions and tolerances
According to P.S. 9.01102 if not
otherwise required
M
Absence of potentially noxious materials
and processes
Major NM
Marking Zero defects NM
Materials Major M
Surface coverings Major M
Leak test (at room temperature) Major NM
Leak test at low temperature Major NM
Leak test at high temperature Major NM
Leak test with side load Major NM
Leak test in depression Major NM
Connecting force Major NM
Disconnection force Major NM
Torsional strength Major NM
Resistance to male extraction from the
female coupling
Major M
Bursting test (at room temperature) Major M
Bursting test at high temperature Major M
Resistance to impact with dart Major M
Resistance to crushed stone Minor M
Resistance to outer salt spray Minor M
Resistance to zinc chloride Minor M
Resistance to calcium chloride Minor M
Resistance to external chemical agents Minor M
Endurance test Major M
High-temperature resistance Major M
Tests with temperature cycles Major M
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FAST COUPLINGS
FOR BLOW-BY LINES
Specification Data Sheet
9.02245/01
ANNEX 1
–
normazione
Edition Code Ch.
Page:
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CHARACTERISTICS
TEST
CONDITIONS LIMITS
Visual inspection § 2.2
Dimensions and tolerances § 2.3 According to drawing
Absence of potentially noxious materials and
processes
§ 2.4 According to P.S. 9.01102
Marking § 2.5
Materials § 2.6 According to drawing
Surface coverings § 2.7 According to drawing
Brand new
After
resistance to
impact with
dart
After
resistance to
crushed stone
After
resistance to
outer salt spray
after resistance
to zinc chloride
after resistance
to calcium
chloride
After
resistance to
external
chemical
agents
At room
temperature
After
endurance test
§ 2.9.1.1
At low
temperature
Brand new § 2.9.1.2
At high
temperature
Brand new § 2.9.1.3
No leaks are allowed
(no bubbles)
With side load Brand new § 2.9.1.4
No leaks (no bubbles), no breaks
and/or deformations are allowed
Leak test
In depression Brand new § 2.9.1.5
Pressure decay: ≤ 5 mbar after 5
min
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9.02245/01 Annex 1
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CHARACTERISTICS
TEST
CONDITIONS LIMITS
Brand new
nom. ? ≤12
mm
1 O-ring ≤ 60 N
2 O-rings ≤ 80
N
After resistance to crushed
stone
nom. ? 12 to
15 mm
1 O-ring ≤ 80 N
2 O-rings ≤ 120
N
Connecting force
nom. ? 27 mm ≤ 100 N
After resistance to outer salt
spray
? nom ≤10 mm ≤ 40 N
After resistance to zinc
chloride
nom. ? 12 to
15 mm
≤ 50 N
nom. ? 19 mm ≤ 60 N
Connection
and
disconnection
force
After resistance to calcium
chloride
§ 2.9.2
Disconnection force
nom. ? 27 mm ≤ 70 N
Torsional structural strength § 2.9.3
No anomalies and/or deformations are
allowed
Brand new
After resistance to impact
with dart
After resistance to outer salt
spray
After resistance to zinc
chloride
Resistance to
extraction
After resistance to calcium
chloride
§ 2.9.4
Force necessary for extraction:
400 N for nom. ? ≤ 12 mm
500 N for nom. ? 15 to 27 mm
At room
temperature
Brand new § 2.9.5.1 > 0.25 MPa
Resistance to
bursting
At high
temperature
Brand new § .2.9.5.2 > 0.25 MPa
Brand new
After resistance to zinc
chloride
Resistance to
impact with
dart
After resistance to calcium
chloride
§ 2.9.6
No anomalies and/or yields are
allowed
Resistance to crushed stone § 2.9.7
No anomalies and/or yields are
allowed
Resistance to outer salt spray
§ 2.9.8
and Std.
50180 Method
A1
(ASTM B-117)
It has to pass the following leak,
connection, disconnection and
extraction tests
Resistance to zinc chloride § 2.9.9
Resistance to calcium chloride § 2.9.10
No corrosion breeding grounds are
allowed
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CHARACTERISTICS
TEST
CONDITIONS LIMITS
Resistance to external chemical agents § 2.9.11
With 10X magnification, evaluate the
absence of swelling, deflections and
cracks
During the test No leaks or anomalies are allowed
Fluid leak test No leaks are allowed
Connection
and
disconnection
operations
Make sure that the system has no
anomalies
Visual
inspection
No deflections, yields, cracks, etc. are
allowed
Endurance test
After the test
Leak test (at
room
temperature)
§ 2.10
§ 2.9.1.1
During the test No leaks or anomalies are allowed
Leak test (at
room
temperature)
§ 2.9.1.1
Resistance to
extraction
§ 2.9.4.1
Resistance to
bursting
§ 2.9.5.1
High-
temperature
resistance
After the test
Visual
inspection
§ 2.11
No deflections, yields, cracks, age, etc.
are allowed
During the test No leaks or anomalies are allowed
Leak test (at
room
temperature)
§ 2.9.1.1
Resistance to
extraction
§ 2.9.4.1
Resistance to
bursting
§ 2.9.5.1
Test with
temperature
cycles
After the test
Visual
inspection
§ 2.12
No deflections, yields, cracks, etc. are
allowed
2013.1.9